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Case Study One
The leading supplier to Puerto Rican & Carribean power and process instrumentation industries came to us looking for a continuous 2.5 mile thermocouple extension cable to test the conditions of water surrounding a nuclear power plant. Because of the rigorous testing conditions the cable had to be durable, flexible and water resistant. To suit these needs, we designed a 3 pair shielded, dual jacketed cable featuring high density polyethylene conductors. During cabling on our planetary cabler, a special water blocking compound was applied to fill the interstices between the conductors. The cable was then given an intermediate jacket of polyurethane and a tinned copper braid. Finally an outer jacket of polyurethane was applied and the finished product was shipped within 3 weeks of design.
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Case Study Two
A manufacturer of testing equipment for the oil refining industry needed a cable for ultrasonic inspection of oil and gas pipelines in Alaska to test for corrosion and cracks in the pipeline. The cable had to connect many different types of instrumentation to a central recording station for power and data transmission. The finished cable had an inner core of 16 24 gauge conductors with a shield and PVC jacket. The intermediate layer has 9 twisted shielded pairs of 20 gauge stranded copper with an overall pvc jacket. The outer layer has 4 individually jacketed pairs, 8 Traixial cables for cameras, one tube for the ultrasonic testing liquid, and two twisted pairs with a fiberglass and stainless steel braid as well as a pvc jacket. All this went under a blue polyurethane jacket for finished a cable under one and a half inches in diameter.
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